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Boiler Capacity
18 TPH F&A 100 °C
Boiler Design Pressure
32 kg/cm2 (g)
Boiler Fuel
Agro-waste Biomass Briquettes
Estimated CO2 Reduction
~12,000 Tons / Annum
Commencement of Steaming
March 2021
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Danblast is an automatic, online pneumatic soot blowing system that helps in the improvement of boiler uptime and efficiency. It operates on compressed air with the help of sequentially operating special pulse solenoid valves. It sends a shock wave through the boiler tubes, thereby minimising the build-up of soot and other deposits on plates and smoke tubes.
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Deaerators help remove dissolved gases from boiler feed water. The returned condensate is mixed with makeup water within the system and steam is used to heat the water to the full saturation temperature corresponding to the steam pressure in the deaerator.
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An electrostatic precipitator (ESP) has been provided for air pollution control, ensuring that the levels of suspended particulate matter (SPM) and other emissions are below the local pollution control guidelines.
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Every TOESL site has a laboratory for testing the biomass fuel properties before firing it in the boilers as well as for testing water parameters. The fuel analysis is done to ensure optimum quality by testing for its moisture content, ash percentage and calorific value.
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A fully automated dense phase system has been installed for the effective handling and disposal of fly ash. The ash is collected at various discharge points, such as the economiser and ESP, and conveyed to the ash silo for storage and disposal.
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The membrane panel assembly consists of water tubes and a three pass design for flue gas, ensuring effective heat transfer.
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The moving floor is deployed for storing and conveying crushed fuel. It consists of pushers (placed on the bottom of the floor) which are hydraulically operated through a system of hydraulic power pack. Fuel discharged from the moving floor fills the screw conveyor located on one end of the moving floor.
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The submerged bed ash system is deployed for the safe removal of high temperature bed ash through heat resistant chain conveyors submerged in a water trough below the grate. This is a continuous process for bed ash removal.
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TOESL deploys a state-of-the-art air-cooled sloped reciprocating grate combustor that can be designed for the combustion of multiple biomass fuels and provides the highest uptime and combustion efficiency.
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The boiler plant can be monitored and controlled from the control room. The boiler operation is SCADA (supervisory control and data acquisition) and IIOT enabled for continuous monitoring of key operation parameters. The plant also has CCTV installed for continuous visual monitoring.
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The fuel storage shed contains 3-4 types of biomass briquettes used for combustion in the biomass boiler. The fuel quantity is ensured for 5-7 days of continuous site operation.
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FORBES MARSHALL


www.forbesmarshall.com



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Projects Highlights


Boiler Capacity
18 TPH F&A 100 °C


Boiler Design Pressure
32 kg/cm2 (g)


Boiler Fuel
Agro-waste Biomass Briquettes


Estimated CO2 Reduction
~12,000 Tons / Annum


Commencement of Steaming
March 2021
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