Steam Engineering Solutions

Answering the need for utilities for greenfield setups and industrial expansions besides consumable needs

Steam Distribution – a diverse portfolio of steam accessories and energy audits necessary for boilers and heating solutions

Condensate System Management – systems enabling reuse of condensates for steam boiler efficiency

Process Automation – systems automating steam applications and improving operational efficiency

Leading the Industrial World to Energy Efficiency

The Steam Division at Thermax delivers energy efficiency through state-of-the-art steam products. In-house engineering, a strong supply chain reaching out across India, and deep domain expertise in heating and cooling give us a competitive edge, furthered by a robust service ecosystem.

14+ Years

of utility consultancy and steam solutions

BEE Accredited

Energy services company

Embrace Energy Efficiency – Contact Us

Quick Glance Into the Complete Business Portfolio

Design and supply of New Steam Systems across large capital projects.

Experienced energy auditors carrying out Steam System Audits for process efficiencies and water and energy savings.

Energy Solutions built by system engineers for energy & steam savings, process efficiency, product quality, and plant health.

Maintenance & Repair services backed with supply of spares for end-user systems to operate at an optimum level.

Training courses to skill our client’s technical and maintenance staff to optimally run their systems.

Steam Distribution

Key Products Portfolio

Steam Traps

Steam traps are ideal for various applications – draining and venting system, removal of condensate from steam main lines, moisture separators and critical steam tracing applications.

Thermodynamic Steam Traps Salient Product Features:

Hardening of the disc and seat ensures long life
Provided with inbuilt strainer and blow down valve
Compact – available in single/three port design
Available in forged steel/stainless steel body with SS hardened disc

Float Controlled Steam Traps Salient Product Features:

Rotary slide valve mechanism which operates effectively even at small differential pressure
IBR approved float controlled trap
Available in combination of Steam Lock Release (SLR) with thermostatic air vent
Designed for varying loads with continuous discharge

Bimetallic Steam Traps Salient Product Features:

Corrosion resistant bimetallic strip
Hardened seating surface for erosion resistance
Unaffected by water hammer and vibrations
Installable in any position
Suitable for main line drain for saturated and superheated steam & steam line tracing

Thermostatic Steam Traps Salient Product Features:

Provided with built in strainer
Resists corrosion and is unaffected by water hammer
Increased heat recovery from condensate
Forged carbon steel with SS internals
Designed for varying loads with continuous discharge
High air discharge for venting

Bellow Seal Valve

These are isolation valves welded to metallic bellows, valve stem, and bonnet – an impermeable seal that ensures zero leakage.

Salient Product Features:

Available in the entire size range up to 250 NB
Zero leak, zero maintenance valve
Bellow seal valves with multiple points of sealing ensure safe operation
Special integral stellited seat

Pressure Reducing Station (TPRS)

Ready to assemble module of control valves, isolation valves, pipes and fittings intended to reduce steam pressure to designed conditions. These are majorly of two categories – direct acting and control valve.

Salient Product Features:

Designed as per best steam engineering practices
Full discharge capacity of the PRS
Ensures low noise levels
Can be used in hazardous area
Operates even in low flow conditions
Quick response to pressure changes

Condensate Recovery System

Key Products Portfolio

Condensate Recovery System:

Prefabricated Modules For Main Steam Line and Header Drains Explore our ready to install prefabricated assembly comprising of thermodynamic steam trap, valves, pipes and fittings that are simpler to install.

Thermodynamic Trap Module
Float Trap Module
Air Vent Module

High Pressure Condensate Recovery System (HPCRS)

100% Condensate heat and water recovery
No flashing at feed water tank
Enhanced boiler operating capacity
Eliminates steam pressure fluctuations
Improved steam dryness fraction
Better boiler response to varying steam demand
Water saving by flash recovery
Reduced scaling of boiler tubes and wetted surfaces

Thermodynamic Trap Module

Ready to install with flanged ends
Reduced installation time & site engineering
Module facilitates easy maintenance
Both IBR certified & Non IBR TD trap module available
Can also be supplied with bellow seal valves

Float Trap Module

Prefabricated ready to install with flanged ends
Eliminates problem of back pressure
Easy maintenance of steam trap and strainer cleaning.
Designed for effective condensate recovery
Test valve for online performance checking

Air Vent Module

Ready to install with flanged ends
Reduced installation time & site engineering
Module facilitates easy maintenance of steam trap
Recommended at highest point of steam mains and dead end of steam lines
Both IBR certified & Non IBR available

TACTS-Rx (Thermax Automatic Condensate Transfer Pump)

High reliability due to zero moving part
No need of Pressure Reducing Valve/Station till 10 bar
Discharge condensate of 25 litres/stroke
Weatherproof IP52 & Ex-proof design option
Skid mounted unit – easy to install
High condensate temperature return

Process Automation

Key Products Portfolio

Rice Dryer Automation System

PLC based system providing flexibility and precise control in the temperature ramp-up cycle with varying temperature rates – meeting the requirements in paddy drying process.

Salient Product Features:

Precise air temperature control
Changing predefined set points without operator interference
Proven PLC based controller system
Excellent performance reduces rice breakage
Reduces maintenance need, increases equipment life

PLYMax Automation System

Press automation system comprising of steam, cooling water and chilled water circuit instrumentation for plywoods and laminate industries.

Salient Product Features:

Precise control of process parameters
Pre-built and alarms
A reliable PLC based controller
Improved product quality with reduced wastage
Reduces maintenance and downtime
Minimised steam consumption with improved condensate recovery

Custom Solutions for Specific Customer Benefits

InstaHeat – Hot Water Generator: packaged and instantaneous hot water generator that uses steam as a heat source in a compactly designed heat exchanger.

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*Subjective to state norms